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Kit Car Tech Talk And Build Stories => Kit Car Builds - Click Here => Topic started by: damouk on 20, November, 2015, 02:35:44 PM

Title: V-Storm Rebuild
Post by: damouk on 20, November, 2015, 02:35:44 PM
As a few of the guys from the club know, I haven't been happy with the paint on the V-storm's chassis since I bought it. So after chatting to a few members I have finally made a start on a complete strip down and rebuild  :o.

My main concern was the floor, as the guy who built it told me it would never come out due to the amount of tiger seal e.t.c. he put it in with. but fortunately it hasn't really been to bad.

So at the moment I have swapped back to the old wheels and ditch finder t1-r's, removed all the panels (didn't take long), front and rear seats, fire wall and most of the floor....

(http://s15.postimg.org/tccl797l3/G0030270_1447355769919_high.jpg)

http://postimg.org/image/tccl797l3/ (http://postimg.org/image/tccl797l3/)


The next job for me is to check out the current wiring, (which is a total rats nest) and detail the bits I want to keep. I am planning on re-wiring the majority of it and installing the lighting control module I have built which will add DRL control (like the audi's), 3 flash indicators, fog light logic e.t.c.


I have the go-pro set up in the garage roof to record a time lapse of the strip and rebuild, so that should be something to look forward to when its back on the road..!!!


Title: Re: V-Storm Rebuild
Post by: 'The Gaffer' on 20, November, 2015, 04:10:39 PM
Look forward to seeing the time-lapse Damo, great view!!

Title: Re: V-Storm Rebuild
Post by: Lucky Ed on 20, November, 2015, 05:54:29 PM
Well that should keep you out of trouble for a few hours :o ;D
Title: Re: V-Storm Rebuild
Post by: Iancider on 20, November, 2015, 07:26:44 PM
Good luck with it

Ian
Title: Re: V-Storm Rebuild
Post by: damouk on 20, November, 2015, 08:01:09 PM
Thanks Ian I'm going to need it, will be plenty of time spent in the garage over Christmas I think ed.


There isn't a lot of room as you can see so the logistics is a bit of a nightmare. I still haven't worked out what I'm going to do when I lift the motor out..
Title: Re: V-Storm Rebuild
Post by: Iancider on 20, November, 2015, 09:32:15 PM
QuoteI still haven't worked out what I'm going to do when I lift the motor out

Idea: Hang the chassis on the wall and work on it without bending over.  Park the engine in all of that space you have just created.

Alternatively I'll collect the engine from you (you might not see it again  ;))
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 20, November, 2015, 09:38:08 PM
Brave man, good luck Damo. Great idea with the GoPro too! Can't wait to see that footage  8)
Title: Re: V-Storm Rebuild
Post by: damouk on 20, November, 2015, 09:49:42 PM
Thats sort of my plan ian, in theory I should only have the front end to take apart after the engine is out. Its strange I've had a couple of offers to 'look after' the engine whilst it's out lol.

I've been tempted to put up the story so far, but think I will hold off untill a bit more had been done or its finished. It does look cool, especially the removing of 3.5hp's worth of ply wood that won't be going back in! Ha
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 20, November, 2015, 09:54:52 PM
Any good to you mate??

http://www.lidl.co.uk/en/our-offers-2491.htm?action=showDetail&id=28638
Title: Re: V-Storm Rebuild
Post by: Gary RH7 on 20, November, 2015, 09:58:54 PM
Quote from: Facial Hair Optional on 20, November, 2015, 09:54:52 PM
Any good to you mate??

http://www.lidl.co.uk/en/our-offers-2491.htm?action=showDetail&id=28638

Flipper was telling me about Lidl stuff. Seems like they have some good kit.
Title: Re: V-Storm Rebuild
Post by: damouk on 20, November, 2015, 10:01:17 PM
Yep they have some bargains, picked up a conditioning charger last week for the old man. That looks pretty good but the problem is I don't have anything to carry a winch :-\
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 20, November, 2015, 10:15:51 PM
I bought one of their conditioning chargers last year, very good. And have a fair few of there tools, spanners etc. It's not Snap-On quality but then it ain't ANYWHERE near the price and for the home mechanic is a total bargain.

You'd maybe have to put a scaffold pole across the roof somehow Damo? Shame they don't do a traditional engine hoist eh?
Title: Re: V-Storm Rebuild
Post by: damouk on 20, November, 2015, 10:34:30 PM
I do have a crane but that doesn't help with storage lol.

Some of the cheap tools are actually pretty good quality
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 20, November, 2015, 10:51:12 PM
You could do with a short term rent of a neighbours garage really?
Title: Re: V-Storm Rebuild
Post by: Crunchie Gears on 21, November, 2015, 07:44:46 AM
Wish you good fortune with the rebuild. :D

Really like the GoPro and looking forward to the footage. :D

It made me LOL when you said that you have taken so much weight out as I do not think weight of the V-Storm was the issue for the builder (AKA Beefy) as he is carrying a Pound or two himself :o.

Be good to see the car when it is finished.
Title: Re: V-Storm Rebuild
Post by: Moleman on 21, November, 2015, 02:40:13 PM
Keep us posted mate. Are you going to move the Handbrake while you are at it? Or was it the gear stick that was in the way?
Title: Re: V-Storm Rebuild
Post by: Crunchie Gears on 21, November, 2015, 11:00:35 PM
On second thoughts :D

I do like a car with a bit of wood in it.  hahaha. Preferably Ash for the frame :P the Morgan will be out tomorrow on the way to Brands ;D

Frank Costin liked a bit of marine ply too :o
Title: Re: V-Storm Rebuild
Post by: benchmark51 on 22, November, 2015, 12:29:01 AM
As long as it is only a bit of wood! I remember the wooden chassis of a Marcos breaking apart at Castle Coombe. Amazingly it was repaired.


(http://s3.postimg.org/4d6la8xtr/wc_marcos.jpg) (http://postimg.org/image/4d6la8xtr/)

http://www.rory.uk.com/The%20Wooden%20Chassis.html
Title: Re: V-Storm Rebuild
Post by: Iancider on 22, November, 2015, 11:37:34 AM
Well you learn something every day - I didn't realise the Marcos was a son of Chippendale.

Ian
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 22, November, 2015, 05:25:19 PM
My ex claims she saw a Chippendale with some wood once  :D
Title: Re: V-Storm Rebuild
Post by: Iancider on 22, November, 2015, 07:35:56 PM
QuoteI don't have anything to carry a winch

Its easy to carry a wench just pluck her off her feet and run off with her! :P
Title: Re: V-Storm Rebuild
Post by: Crunchie Gears on 22, November, 2015, 09:36:12 PM
Frank Costin designed a number of wooden cars including the Marcos.  Interesting guy.

http://www.motorsportmagazine.com/archive/article/september-1984/35/cars-frank-costin

His brother is the Cos in Cosworth ;D

Oh and I like a bit of wood in a car LOL preferably Ash  ;D
Title: Re: V-Storm Rebuild
Post by: Iancider on 23, November, 2015, 09:40:08 PM
QuoteOh and I like a bit of wood in a car LOL preferably Ash

Isn't Ash something that was previously wood?  :D Sorry - couldn't resist it.
Title: Re: V-Storm Rebuild
Post by: Crunchie Gears on 24, November, 2015, 07:25:19 AM
Quote from: Iancider on 23, November, 2015, 09:40:08 PM
QuoteOh and I like a bit of wood in a car LOL preferably Ash

Isn't Ash something that was previously wood?  :D Sorry - couldn't resist it.

Hahaha crashed and burnt!  Good one :D
Title: Re: V-Storm Rebuild
Post by: damouk on 09, December, 2015, 05:48:06 PM
Things are going quite a bit slower than I was hoping, the mess that was called the wiring has taken quite a few nights longer than I originally hoped it would. But at last I have all the wiring marked up for the engine and pulled back through the chassis tubes to the natural centre point being the ECU. The front of the car is now liberated of 'dash', fuse box, random wires, relays well any wires!!

Last night I made a start at draining the fluids starting with the coolant, so next step is to try and get the oily noisy thing out before breaking down the rolling chassis.

I am pleased with the go-pro footage I have so far and really glad I went to the effort of mounting it properly.


I have also managed to get hold of the gearbox I wanted for a good price.. well if it works, so my quandary now is what colour to paint it.. the box in the car is currently silver, but I was thinking maybe black, but a few I have spoken to have suggested yellow... what to do!?!?!?!




(http://s9.postimg.org/xzinf3ozf/20151209_172730.jpg) (http://postimg.org/image/xzinf3ozf/)               (http://s1.postimg.org/fxl8h4iuz/20151111_193248.jpg) (http://postimg.org/image/fxl8h4iuz/)               (http://s27.postimg.org/y1fsefnbz/20151201_193716.jpg) (http://postimg.org/image/y1fsefnbz/)               (http://s13.postimg.org/8s5k6ycsz/20151209_172747.jpg) (http://postimg.org/image/8s5k6ycsz/)         
Title: Re: V-Storm Rebuild
Post by: Lucky Ed on 09, December, 2015, 08:23:43 PM
Well done on sorting out your wiring nightmare, the rest should be a breeze after that ;)

What gearbox have you gone for, is it a replacement or something different?
Title: Re: V-Storm Rebuild
Post by: sanzomat on 09, December, 2015, 08:46:02 PM
Good to get rid of that bowl of spaghetti...

I've got a few wires in my engine bay to sort out too - some of the body harness wires were joined directly into the engine loom rather than via a connector block so my swap isn't as easy as I hoped in terms of wiring. If you get any withdrawal symptoms after you've sorted out all your wires I may have some for you!
Title: Re: V-Storm Rebuild
Post by: Moleman on 09, December, 2015, 08:54:11 PM
Good work mate. It all depends how much of the gear box you can see on the car as to which colour.
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 09, December, 2015, 09:09:21 PM
Only my opinion Damo but yellow would just look wrong mate.
Title: Re: V-Storm Rebuild
Post by: 'The Gaffer' on 09, December, 2015, 10:28:11 PM
Good progress there matey 8)
Title: Re: V-Storm Rebuild
Post by: damouk on 09, December, 2015, 10:55:29 PM
Quote from: Lucky Ed on 09, December, 2015, 08:23:43 PM
Well done on sorting out your wiring nightmare, the rest should be a breeze after that ;)

What gearbox have you gone for, is it a replacement or something different?

It's another stock Subaru box edd, but from a much later car, so they say its quite a lot stronger, wider gears more gussets (ooh err) in the casing and all that.

Quote from: sanzomat on 09, December, 2015, 08:46:02 PM
Good to get rid of that bowl of spaghetti...

I've got a few wires in my engine bay to sort out too - some of the body harness wires were joined directly into the engine loom rather than via a connector block so my swap isn't as easy as I hoped in terms of wiring. If you get any withdrawal symptoms after you've sorted out all your wires I may have some for you!

No worries, Im always up for a challenge!!!, I would cobble in a cheapo connector for your directly connected wires and then rework when you have the motor out.
Title: Re: V-Storm Rebuild
Post by: damouk on 09, December, 2015, 11:00:46 PM
Quote from: Moleman on 09, December, 2015, 08:54:11 PM
Good work mate. It all depends how much of the gear box you can see on the car as to which colour.

About this much, maybe a less with the spoiler bracket fitted


(http://s13.postimg.org/p7etqmkoj/20140524_102122.jpg) (http://postimg.org/image/p7etqmkoj/)
Title: Re: V-Storm Rebuild
Post by: Daley Down Under on 09, December, 2015, 11:49:59 PM
Looking good - go pro footage is a winner.  That'll be a great record at the end.

Cheers Adrian
Title: Re: V-Storm Rebuild
Post by: Lucky Ed on 10, December, 2015, 08:13:08 AM
I think you might be right going with a black 'box Damo.
Title: Re: V-Storm Rebuild
Post by: damouk on 10, December, 2015, 12:10:35 PM
Quote from: Lucky Ed on 10, December, 2015, 08:13:08 AM
I think you might be right going with a black 'box Damo.

I'm thinking so, might sand off the high spots of the ribs to add a bit of detail
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 10, December, 2015, 01:35:10 PM
Quote from: Lucky Ed on 10, December, 2015, 08:13:08 AM
I think you might be right going with a black 'box Damo.
I tend to agree, you defo want something a different colour than the bodywork.
Title: Re: V-Storm Rebuild
Post by: mikebishop on 10, December, 2015, 04:18:48 PM
Wow that a task you have under taken, good for you  :o.

I would go for the black gear box.

that was good idea with the go-pro footage, looking forward to seeing that.

good luck mate.
Title: Re: V-Storm Rebuild
Post by: damouk on 10, December, 2015, 04:35:46 PM
Looks like everyone likes a black box. Although to be fair there isnt really that much yellow on the car at the moment.

I'm tempted to put up a bit of a gopro taster lol
Title: Re: V-Storm Rebuild
Post by: mikebishop on 10, December, 2015, 04:37:35 PM
I'd be interested to see it.

put the footage it up :D
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 10, December, 2015, 05:07:35 PM
Quote from: damouk on 10, December, 2015, 04:35:46 PM
Looks like everyone likes a black box. Although to be fair there isnt really that much yellow on the car at the moment.

I'm tempted to put up a bit of a gopro taster lol

I'm sure we'd all love to see the footage mate!
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 10, December, 2015, 05:08:34 PM
Quote from: mikebishop on 10, December, 2015, 04:37:35 PM
I'd be interested to see it.

put the footage it up :D

Hey Mike!! Where have you been!? Not heard from you in ages  :)
Title: Re: V-Storm Rebuild
Post by: Iancider on 10, December, 2015, 07:40:19 PM
QuoteHey Mike!! Where have you been!? Not heard from you in ages  :)

He doesn't like to interrupt you when you are on a roll!  ;) :D ;D ;D ;D ;D ;D ;D :P
Title: Re: V-Storm Rebuild
Post by: damouk on 10, December, 2015, 10:28:05 PM
Isn't he quieter when he is on a roll ;).

Well another fine evening of spanner work for me, a nice lot of progress, tonight, finished draining the coolant, drained the clutch, removed the rads, intercooler, and marked up the engine wiring.

Unfortunately it came to a natural stop, as I found out I need a deep 19mm socket ground down to down to fit inside some of the chassis :/ ebayyyyy..

oh and for those interested...


https://youtu.be/fjASpY-0EbI

Title: Re: V-Storm Rebuild
Post by: damouk on 10, December, 2015, 10:30:24 PM

(http://s18.postimg.org/5i5l7fnn9/20151210_213152.jpg) (http://postimg.org/image/5i5l7fnn9/)               

(http://s4.postimg.org/4gydyzyrt/20151210_213208.jpg) (http://postimg.org/image/4gydyzyrt/)
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 10, December, 2015, 11:01:02 PM
The GoPro footage is very cool mate, reminds me of the original Time Machine film.

As for yours and Ian's comments, I will leave you alone.... for now!!! (it is Christmas, spirit of goodwill etc etc blah blah!)
Title: Re: V-Storm Rebuild
Post by: 'The Gaffer' on 11, December, 2015, 03:48:12 PM
Agreed, time lapse is great. Keep up the good work 8)
Title: Re: V-Storm Rebuild
Post by: Moleman on 11, December, 2015, 06:08:10 PM
I bet you wish you could be that fast on the road?  :P :P :P  Great footage mate.  8)
Title: Re: V-Storm Rebuild
Post by: damouk on 11, December, 2015, 06:24:06 PM
I reckon I would be stopped quite a lot ha. It seems like a lot of time but just working it out Its only about 13 hours so far.
Title: Re: V-Storm Rebuild
Post by: Iancider on 11, December, 2015, 09:01:29 PM
Time-lapse is a great thing - the red screwdriver got a lot of use!
Title: Re: V-Storm Rebuild
Post by: damouk on 11, December, 2015, 11:49:18 PM
It has indeed Ian, it always does ;-) best tool in the box
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 12, December, 2015, 12:17:29 AM
Everytime I watch that I hear the flight of the bumble bee in my head!  :D

Took me a while to spot the red screwdriver but once you've seen in it's everywhere!

You're still a young man Damo but that is defo something to show your grand kids one day mate! Nice one!
Title: Re: V-Storm Rebuild
Post by: damouk on 18, December, 2015, 05:23:44 PM
I don't know about grand kids fho lol, but it's a good record.

First bit if the car going back together... Well the dash wired anyhow, just needs wrapping nicely and a car for it to go back in


(http://s8.postimg.org/yvx3nf2ap/20151218_171817.jpg) (http://postimg.org/image/yvx3nf2ap/)
Title: Re: V-Storm Rebuild
Post by: Iancider on 18, December, 2015, 10:06:02 PM
It might help to use some Loom Tape on that bundle.  It is not adhesive but loosely bonds to itself to make a pliable loom.

http://www.ebay.co.uk/itm/like/110998483110?adgroupid=13585920426&hlpht=true&hlpv=2&rlsatarget=pla-131843259906&adtype=pla&ff3=1&lpid=122&poi=&ul_noapp=true&limghlpsr=true&ff19=0&device=c&chn=ps&campaignid=207297426&crdt=0&ff12=67&ff11=ICEP3.0.0-L&ff14=122&viphx=1&ops=true&ff13=80 (http://www.ebay.co.uk/itm/like/110998483110?adgroupid=13585920426&hlpht=true&hlpv=2&rlsatarget=pla-131843259906&adtype=pla&ff3=1&lpid=122&poi=&ul_noapp=true&limghlpsr=true&ff19=0&device=c&chn=ps&campaignid=207297426&crdt=0&ff12=67&ff11=ICEP3.0.0-L&ff14=122&viphx=1&ops=true&ff13=80)

Ian

Title: Re: V-Storm Rebuild
Post by: damouk on 18, December, 2015, 10:26:58 PM
Two widths of tape ordered, narrow and wide, there should be enough to tidy the ecu when I get to it. Along with a selection of connectors.
Title: Re: V-Storm Rebuild
Post by: damouk on 22, December, 2015, 10:59:01 PM
A bit of major car lightening......




(http://s27.postimg.org/ivky73ysv/IMG_20151222_WA0007.jpg) (http://postimg.org/image/ivky73ysv/)


Thanks to Dave Bence for the lever, worked a treat!!!
Title: Re: V-Storm Rebuild
Post by: sanzomat on 22, December, 2015, 11:05:25 PM
Quote from: damouk on 22, December, 2015, 10:59:01 PM
Thanks to Dave Bence for the lever, worked a treat!!!

Even colour coordinated with the hoist!
Title: Re: V-Storm Rebuild
Post by: 'The Gaffer' on 22, December, 2015, 11:34:13 PM
Sweet, some serious work going on there 8)
Title: Re: V-Storm Rebuild
Post by: damouk on 22, December, 2015, 11:44:38 PM
It is indeed!!

Tomorrow should see the last of the wiring out of the car, I was hoping it would be tonight, but like the front, a few wires need dissecting from the chassis.

Another relief was we managed to slacken off the nearside driveshaft nut, it was FT, to say the least. it took a 3/4 drive and 5ft of bar to budge it, even then it didn't give up without a fight!!
Title: Re: V-Storm Rebuild
Post by: sanzomat on 23, December, 2015, 04:00:37 PM
Quote from: damouk on 22, December, 2015, 11:44:38 PM

Another relief was we managed to slacken off the nearside driveshaft nut, it was FT, to say the least. it took a 3/4 drive and 5ft of bar to budge it, even then it didn't give up without a fight!!

Should have had a chat with Benchmark Dave - his 240v impact wrench would have tickled it off without you noticing!
Title: Re: V-Storm Rebuild
Post by: damouk on 23, December, 2015, 04:31:28 PM
I slackened the offside quite easily and stupidly thought the nearside would be as easy... :-\
Title: Re: V-Storm Rebuild
Post by: Lucky Ed on 23, December, 2015, 05:50:14 PM
Quote from: damouk on 23, December, 2015, 04:31:28 PM
I slackened the offside quite easily and stupidly thought the nearside would be as easy... :-\

Are they both right hand threads? My Sierra ones are not - could be worth checking.
Title: Re: V-Storm Rebuild
Post by: damouk on 23, December, 2015, 06:20:00 PM
Quite right Ed, the 'left side is a lefty', the hubs of the v-storm are Sierra.
Title: Re: V-Storm Rebuild
Post by: Iancider on 23, December, 2015, 06:44:33 PM
Don't you just hate it when that happens?!!
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 23, December, 2015, 08:39:11 PM
I think it's like 3 eared knock-on wheel spinners (like on my old Elan), they have to do up in the correct direction on each side or they can come undone with the rotation of the wheels and braking I believe? So both sides will not be the same thread direction.
Title: Re: V-Storm Rebuild
Post by: Gary RH7 on 23, December, 2015, 09:28:36 PM
Quote from: Facial Hair Optional on 23, December, 2015, 08:39:11 PM
I think it's like 3 eared knock-on wheel spinners (like on my old Elan), they have to do up in the correct direction on each side or they can come undone with the rotation of the wheels and braking I believe? So both sides will not be the same thread direction.

So what happens if you are giving it some welly in reverse :-X
Title: Re: V-Storm Rebuild
Post by: Iancider on 23, December, 2015, 10:56:55 PM
Quotewhat happens if you are giving it some welly in reverse?

Love it! ;D
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 23, December, 2015, 11:23:48 PM
Try a couple of hundred miles and find out Gary. Report back your findings please mate!!  ;D ;D ;D :P :P :P
Title: Re: V-Storm Rebuild
Post by: damouk on 25, December, 2015, 12:10:49 PM

Quotewhat happens if you are giving it some welly in reverse?

On the v-storm it fills the inside of the car with bits of the road lol
Title: Re: V-Storm Rebuild
Post by: damouk on 02, January, 2016, 03:57:13 PM
I seem to be finding a few of these:

(http://s16.postimg.org/qp3wpqjwx/20160102_125532.jpg) (http://postimg.org/image/qp3wpqjwx/)

Worryingly this is one of the bolts that holds the two halfs of the chassis together, good job they are about to come out.

(http://s3.postimg.org/86ictn5xr/20160102_125520.jpg) (http://postimg.org/image/86ictn5xr/)
Title: Re: V-Storm Rebuild
Post by: sanzomat on 02, January, 2016, 05:31:34 PM
Not sure what I'm looking at there Damo? Certainly doesn't look like it should be taking any significant load...
Title: Re: V-Storm Rebuild
Post by: damouk on 02, January, 2016, 07:30:39 PM
If you look at the second pic, they are on the bottom tube where the forward facing tubes attach, could explain the clunk I occasionally hear
Title: Re: V-Storm Rebuild
Post by: damouk on 03, January, 2016, 03:16:28 PM
Well part one of the rebuild is done, all of the parts needing powder coating are pretty much ready..., bit of a lack of planning as I haven't even decided on the colour yet :-\

(http://s13.postimg.org/6ja8twx4z/20160103_141534.jpg) (http://postimg.org/image/6ja8twx4z/)
Title: Re: V-Storm Rebuild
Post by: sanzomat on 03, January, 2016, 07:46:28 PM
Making some good progress there. Better choose a colour soon. Did you see that pic of Welshy's Exocet - looks great with a gold skelly IMHO.
Title: Re: V-Storm Rebuild
Post by: damouk on 07, January, 2016, 09:45:24 AM
I think I have finally decided on the colour just need to find out how much the powder is! I'm not going to say what it is at the moment tho just in case I can't afford it.

Stu welding on some new bits:



(http://s27.postimg.org/e8c1rj267/G0181624_1452029626287_high_1.jpg) (http://postimg.org/image/e8c1rj267/)
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 07, January, 2016, 09:44:52 PM
Well impressed with how quickly you have got on with this Damo and with how much you have achieved so far - well done mate  :)


Can't wait to see the finished result and the new (secret) colour   8)
Title: Re: V-Storm Rebuild
Post by: damouk on 07, January, 2016, 11:11:49 PM
Cheers Steve, however I fear the work will be putting the car back together lol
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 08, January, 2016, 05:30:08 PM
Yep, sods law, that part will always take a little longer!
Title: Re: V-Storm Rebuild
Post by: Moleman on 08, January, 2016, 08:08:27 PM
I can't wait either especially if you go with the colour you showed us last night.  :)
Title: Re: V-Storm Rebuild
Post by: damouk on 08, January, 2016, 08:19:22 PM
I have a couple of samples on the way from the suppler, not cheap at all, quite a lot more expensive than I thought it was going to be :o. I'm wondering wether or not to get the floor done in it as it won't be seen under the carbon fibre
Title: Re: V-Storm Rebuild
Post by: benchmark51 on 08, January, 2016, 08:30:05 PM
Have you tried Fullpint, he knows all about that sort of thing.
Title: Re: V-Storm Rebuild
Post by: Gary RH7 on 08, January, 2016, 09:49:31 PM
Quote from: benchmark51 on 08, January, 2016, 08:30:05 PM
Have you tried Fullpint, he knows all about that sort of thing.

Second that but I think he is limited to size for him to do it.
He will give advice on temperatures etc so worth talking to him to get some knowledge before you talk to someone to do the job.
At least you will be able to check if they could do a good job.
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 08, January, 2016, 09:54:55 PM
Quote from: Moleman on 08, January, 2016, 08:08:27 PM
I can't wait either especially if you go with the colour you showed us last night.  :)

What!!!!!?? You showed everyone last night but not gonna tell us poor miserable sods on the forum!??

C'mon man, spill the beans!  ;D
Title: Re: V-Storm Rebuild
Post by: Gary RH7 on 08, January, 2016, 10:06:47 PM
Its YELLOW :P :P :P :P :P :P? ? ? ? ?
Title: Re: V-Storm Rebuild
Post by: Moleman on 08, January, 2016, 10:17:46 PM
No don't tell them they should have turned up.  :-*
Title: Re: V-Storm Rebuild
Post by: damouk on 08, January, 2016, 10:55:35 PM
Well it is yellow.... Some of it  ;D.

I kept meaning to ask fullprint at club meets, but every time I remembered he had gone!

The local guy to me does a lot of military work and will collect/deliver.
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 08, January, 2016, 11:16:44 PM
Quote from: damouk on 08, January, 2016, 10:55:35 PM
Well it is yellow.... Some of it  ;D.

I kept meaning to ask fullprint at club meets, but every time I remembered he had gone!

The local guy to me does a lot of military work and will collect/deliver.

Oooh still teasing us eh!

Military, how about camo Damo!!!

Whatever you do, don't do it orange and white stripes cos you'll have Colin rear ending you at Combe when he thinks you're a cone!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!  :P :P :P :P :P :-* :-* :-* :-* :-*
Title: Re: V-Storm Rebuild
Post by: benchmark51 on 08, January, 2016, 11:20:07 PM
I know a place with a big enough oven, but the tanks of chemicals they use to dip the components wont be big enough. They're miserable gits anyway. If you pm fullpint, perhaps he could steer you in the right direction
Title: Re: V-Storm Rebuild
Post by: damouk on 29, January, 2016, 10:17:20 PM
After three not so good weeks on the car and the mods done the chassis has finally left the garage for warmer climates. I'm still not 100% on the colour so Nick is going to make up a few samples and after that I will decide.

(http://s23.postimg.org/hdwyx1glj/G0222405_1454076888762_high.jpg) (http://postimg.org/image/hdwyx1glj/)
Title: Re: V-Storm Rebuild
Post by: sanzomat on 30, January, 2016, 02:16:38 PM
Quote from: damouk on 29, January, 2016, 10:17:20 PM
After three not so good weeks on the car and the mods done the chassis has finally left the garage for warmer climates. I'm still not 100% on the colour so Nick is going to make up a few samples and after that I will decide.

(http://s23.postimg.org/hdwyx1glj/G0222405_1454076888762_high.jpg) (http://postimg.org/image/hdwyx1glj/)

That garage does look very empty now!
Title: Re: V-Storm Rebuild
Post by: damouk on 30, January, 2016, 02:52:37 PM
it sure does, a bit like my wallet is going to be when I get it back by the sounds of it. About time for a garage clean up, then back to wire brushing off the new gearbox before painting.
Title: Re: V-Storm Rebuild
Post by: Iancider on 30, January, 2016, 10:20:00 PM
That is the problem with Go-faster modes - the money goes faster!!!
Title: Re: V-Storm Rebuild
Post by: Moleman on 31, January, 2016, 09:49:43 PM
Nice one mate.  8)
Title: Re: V-Storm Rebuild
Post by: damouk on 03, February, 2016, 10:23:03 PM
Tell me about it Ian, and I haven't even thought about the panels yet.

So I have been trying to decide the best way to plumb the peddle box, should I use flexy or solid couplings to the m/c's...
Title: Re: V-Storm Rebuild
Post by: Iancider on 05, February, 2016, 09:50:49 PM
The rule is solid wherever you can.  Anything flexible tend to expand on braking and can give a soggy pedal feel. 

I saw one kit car that was plumbed end-to-end with braided flexibles but I bet that felt like stepping on a rubber ball!
Title: Re: V-Storm Rebuild
Post by: damouk on 06, February, 2016, 09:45:50 AM
I will have to have a go in solid in that case, I don't think it will look very pretty.....
Title: Re: V-Storm Rebuild
Post by: Iancider on 06, February, 2016, 10:16:15 AM
Damouk,

The look should be okay.  All you need to to make sure you get the right look with you pipe.  You can obtain copper or Zinc Finish and it highly wise to use a pipe bender for the bends.  You can borrow mine or use one of these cheapies:

http://www.ebay.co.uk/itm/Mini-Tube-3In1-Pipe-Bender-Bends-6-8-10mm-Plumbing-Brake-Fuel-Tubing-0-180-/131114140439?hash=item1e87030317:g:POkAAOxy3zNSkNpD (http://www.ebay.co.uk/itm/Mini-Tube-3In1-Pipe-Bender-Bends-6-8-10mm-Plumbing-Brake-Fuel-Tubing-0-180-/131114140439?hash=item1e87030317:g:POkAAOxy3zNSkNpD)

Ian

Title: Re: V-Storm Rebuild
Post by: sanzomat on 06, February, 2016, 10:39:13 AM
Plenty of p-clips too so you can ensure they stay straight on the longer runs. 300mm max spacing for IVA.
Title: Re: V-Storm Rebuild
Post by: damouk on 06, February, 2016, 12:50:22 PM
I might take you up on your offer ian if that's ok, I have a couple of bends that are 180degree that need to be really tight as the will touch the shocks if they arnt tight enough. I have more p clips on order already
Title: Re: V-Storm Rebuild
Post by: Iancider on 06, February, 2016, 02:23:33 PM
Your welcome Damouk.

Here is a good service.  Brake lines to order.  all you have to do is measure the length accurately making sure you allow for length in the bends.  Using this service means the unions are already made and they do need to be made properly.  Then all you have to do is form the bends.  It is always best to start at the complex end because sometimes the first bend can interfere with the tool.  If you overbend a pipe it can be eased out by opening it by hand - up to about ten degrees but never bend inwards by hand and use the pipe benders instead.  If you decide to make your own pipe you will need a flanging tool at about £60 each.

http://www.brakepipes2go.co.uk/ (http://www.brakepipes2go.co.uk/)

Regards
Ian
Title: Re: V-Storm Rebuild
Post by: damouk on 06, February, 2016, 04:13:36 PM
I have the tools and all the fittings from the original setup so will have a go myself I did see a home made tool which was to plates packed out with washers to do very sharp bends  I have plenty of pipe to practice on lol
Title: Re: V-Storm Rebuild
Post by: benchmark51 on 06, February, 2016, 05:01:48 PM
What pipe are you using? Is it Kunifer, cos that is easily shaped. I like to do tight bends by doing a complete loop.
Title: Re: V-Storm Rebuild
Post by: damouk on 06, February, 2016, 08:41:14 PM
I believe it is Dave yes
Title: Re: V-Storm Rebuild
Post by: damouk on 25, February, 2016, 08:58:12 PM
After nearly three months of moving the chassis from powder coater to powder coater it is finally getting some prep work done. Whilst this is now in hand I thought I would start doing a few of the other jobs that need to be done before I can start putting it back together, so today I made a start on cleaning some parts in the parts washer.

As well as this I have slowly been wire wheeling off the replacement gearbox ready for some paint, it has been a slow painful job, but hopefully will be finished tomorrow so that I can get the first coat of primer on.  :D.

I have also managed to knock up the relocation bracket for the new indicator and main beam switches.



(http://s11.postimg.org/us4rlxqa7/20160225_204356.jpg) (http://postimg.org/image/us4rlxqa7/)          (http://s18.postimg.org/mqn3rz3ph/20160225_204338.jpg) (http://postimg.org/image/mqn3rz3ph/)          (http://s15.postimg.org/bzq0bd1c7/IMG_20160225_WA0006.jpg) (http://postimg.org/image/bzq0bd1c7/)


Title: Re: V-Storm Rebuild
Post by: Iancider on 25, February, 2016, 09:01:31 PM
You will be properly pleased with yourself when it is done!
Title: Re: V-Storm Rebuild
Post by: damouk on 25, February, 2016, 09:11:45 PM
I will be Ian, but I will be even more pleased that the car is back in one piece and on the road lol
Title: Re: V-Storm Rebuild
Post by: sanzomat on 25, February, 2016, 10:18:14 PM
Any progress is good progress. Once you get the bits back I expect it'll fly back together!
Title: Re: V-Storm Rebuild
Post by: damouk on 25, February, 2016, 10:58:47 PM
I am hoping so, although I don't think it's going to be ready for spring springtime how ???
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 26, February, 2016, 06:27:57 PM
Quote from: damouk on 25, February, 2016, 10:58:47 PM
I am hoping so, although I don't think it's going to be ready for spring springtime how ???

It's a helluva lot of work mate but will be well worth it when done and you are flying around Combe later this year!
Title: Re: V-Storm Rebuild
Post by: damouk on 26, February, 2016, 06:39:30 PM
It seems a lot more work now after not really doing anything on it for nearly three months.

I keep ordering replacement bits and now I am running out of room.

Getting it back on the track seems a million miles away at the moment
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 26, February, 2016, 07:04:31 PM
Quote from: damouk on 26, February, 2016, 06:39:30 PM
It seems a lot more work now after not really doing anything on it for nearly three months.

I keep ordering replacement bits and now I am running out of room.

Getting it back on the track seems a million miles away at the moment

I had that feeling when I tried to rebuild my Lotus many moons ago. It happens to a lot of people, taking it apart is one thing, putting it all back together another entirely.

You will get there mate, just take it in baby bites and one day at a time.
Title: Re: V-Storm Rebuild
Post by: Gary RH7 on 26, February, 2016, 07:15:54 PM
I agree with Dave. You will be surprised how fast it all goes back together
Title: Re: V-Storm Rebuild
Post by: damouk on 26, February, 2016, 07:24:55 PM
It should go back together pretty quickly as all the bits six months ago were a complete car. well all except the new bits and complete rewire..
Title: Re: V-Storm Rebuild
Post by: damouk on 28, February, 2016, 07:11:25 PM
A little bit of painting done this weekend.



(http://s12.postimg.org/rdai7p5nd/20160226_204532.jpg) (http://postimg.org/image/rdai7p5nd/)
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 28, February, 2016, 07:19:46 PM
Looks like a really great job dude  8)
Title: Re: V-Storm Rebuild
Post by: damouk on 28, February, 2016, 07:36:03 PM
Cheers mate, hours spent with the wire brush wheel and dremel, then a few coats of paint, I just hope it doesn't come off and leave a mess!
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 28, February, 2016, 07:54:40 PM
I don't think they get very hot so it should be ok as long as there was no grease or surface contamination before you painted it. Wire brushing etc should give a decent surface for the paint to key to I would think?
Title: Re: V-Storm Rebuild
Post by: damouk on 28, February, 2016, 08:13:53 PM
It should be fine for temperature, there are loads of awkward places to get to so hopefully I managed to get a good enough key on those, although it is an untested gearbox so there is always a chance its scrap anyway lol
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 28, February, 2016, 09:17:26 PM
It's not the one you took off that car then? Didn't realise that. What was wrong with the one you had on it?

If you've already covered this earlier in the thread you'll have to excuse me, my memory is not great atm mate.
Title: Re: V-Storm Rebuild
Post by: Moleman on 28, February, 2016, 09:26:50 PM
Looks nice mate.
Title: Re: V-Storm Rebuild
Post by: damouk on 28, February, 2016, 09:27:41 PM
No it's the mates gearbox that will fit in the car without messging about with driveshafts, it's got wider gears in it apparently.

I'm replacing it as a couple of times I've had it where it won't come out of 1st or reverse without a lot of abuse on the gearstick, when stationary. Also if I accelerate very hard in 1st, second it takes a while to release the gear not good...
Title: Re: V-Storm Rebuild
Post by: sanzomat on 28, February, 2016, 09:31:50 PM
Hopefully if the 'box came from someone you know they won't have sold you a pup.

Any news on when the chassis will be back from the powder coater?
Title: Re: V-Storm Rebuild
Post by: damouk on 28, February, 2016, 10:01:48 PM
Unfortunately not Dave, it was from an internet auction site, however everything I have checked seems to be good and there didn't seem to be any teeth ratteling about in to bottom lol

The powder coater said it would be three or four weeks, however my mates delivery driver said he saw it and it wasn't silver which is a good sign.
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 28, February, 2016, 10:20:35 PM
Quote from: damouk on 28, February, 2016, 10:01:48 PM
Unfortunately not Dave, it was from an internet auction site, however everything I have checked seems to be good and there didn't seem to be any teeth ratteling about in to bottom lol

The powder coater said it would be three or four weeks, however my mates delivery driver said he saw it and it wasn't silver which is a good sign.

"it wasn't silver"?? Dammit Damo, you ain't ever gonna tell me the flippin' colour are ya!!??  ;D
Title: Re: V-Storm Rebuild
Post by: damouk on 28, February, 2016, 10:37:38 PM
Well it was sort of a dark silver before wasn't it, maybe it's a mint sunrise or a misty buff or what about lilac...
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 28, February, 2016, 11:43:35 PM
Quote from: damouk on 28, February, 2016, 10:37:38 PM
Well it was sort of a dark silver before wasn't it, maybe it's a mint sunrise or a misty buff or what about lilac...

Nice colours mate! Best laugh I've had today!! How about powderpuff pink or kermit green. Or my old favourite of yesteryear duck egg blue?  ;D
Title: Re: V-Storm Rebuild
Post by: Moleman on 29, February, 2016, 09:42:36 PM
It is a shame you didn't see it Steve. Damouk has chosen well.  8)
Title: Re: V-Storm Rebuild
Post by: Iancider on 29, February, 2016, 09:47:08 PM
QuoteHow about powderpuff pink or kermit green. Or my old favourite of yesteryear duck egg blue?

Is this guy psychic?  How did he know the exact colour combination you chose Damouk?
Title: Re: V-Storm Rebuild
Post by: damouk on 29, February, 2016, 10:11:12 PM
I'm not sure Ian, it's either a very good guess or he has been hacking into my pc....
Title: Re: V-Storm Rebuild
Post by: sanzomat on 01, March, 2016, 07:25:38 AM
Talking of Kermit green made me think of this GTM coupe actually nicknamed Kermit, can't think why

(http://www.hillclimbandsprint.co.uk/gallery/110_2084.jpg)
Title: Re: V-Storm Rebuild
Post by: damouk on 01, March, 2016, 04:42:46 PM
Looks a bit like the Kawasaki green that, not sure mine is quite the same, maybe a shade darker ;-)
Title: Re: V-Storm Rebuild
Post by: benchmark51 on 01, March, 2016, 05:19:44 PM
Oh no, not bogey green please ???
Title: Re: V-Storm Rebuild
Post by: Iancider on 01, March, 2016, 07:48:17 PM
Itsnot!
Title: Re: V-Storm Rebuild
Post by: damouk on 01, March, 2016, 08:15:05 PM
Ha I'm not sure what colour your bogies are Dave
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 04, March, 2016, 08:52:22 PM
Quote from: Moleman on 29, February, 2016, 09:42:36 PM
It is a shame you didn't see it Steve. Damouk has chosen well.  8)

It will be all the more of a nice surprise when I do eventually get to see it (being as none of you b*****ds are gonna tell me!!  ;D)
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 04, March, 2016, 08:53:24 PM
Quote from: damouk on 29, February, 2016, 10:11:12 PM
I'm not sure Ian, it's either a very good guess or he has been hacking into my pc....

Not just your pc mate, I can hack webcams too!
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 04, March, 2016, 08:54:40 PM
Quote from: Iancider on 01, March, 2016, 07:48:17 PM
Itsnot!

Ha ha, very good Ian old boy, very good!  8)
Title: Re: V-Storm Rebuild
Post by: damouk on 19, March, 2016, 10:35:01 AM
Last Thursday after fidodido's IVA I visited the powder coater and picked up the black bits, if the rest come out looking as good then I will be very happy with the finish. However he was not happy with the result from his sample of the 'top secret' colour, he showed me this and the original swatch I showed you guys at the club meet and it was quite different :/ Yesterday I popped in again to for a catch up and he said he has now sorted the problem which was one of his bits of kit.. I saw my chassis which has been blasted and primed ready to go! I am hoping to take Easter week off and get the bulk of the car back together!
Title: Re: V-Storm Rebuild
Post by: sanzomat on 19, March, 2016, 10:45:25 AM
Great news. I cant wait to see it in the snot green!
Title: Re: V-Storm Rebuild
Post by: damouk on 19, March, 2016, 11:24:32 AM
It is finally, hopefully it wont look to over the top with the yellow!

I have also enquired into the cost for the later nose cone, but not sure which one I prefer at the moment..
Title: Re: V-Storm Rebuild
Post by: damouk on 21, March, 2016, 09:34:03 PM
Finally finished painting a drive shaft tonight, just need the replacement bolts and it's ready to go back on the car :-)


(http://s29.postimg.org/hu9x6o6gz/20160321_203439.jpg) (http://postimg.org/image/hu9x6o6gz/)



(http://s13.postimg.org/szg73a1j7/IMG_20160321_WA0006.jpg) (http://postimg.org/image/szg73a1j7/)
Title: Re: V-Storm Rebuild
Post by: Moleman on 21, March, 2016, 09:49:35 PM
Looks like a lot of us are rebuilding this weekend.  ;D
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 22, March, 2016, 03:30:24 PM
Quote from: damouk on 21, March, 2016, 09:34:03 PM
Finally finished painting a drive shaft tonight, just need the replacement bolts and it's ready to go back on the car :-)


(http://s29.postimg.org/hu9x6o6gz/20160321_203439.jpg) (http://postimg.org/image/hu9x6o6gz/)



Didn't know they did Cuprinol in black Damo!!  ;D
Title: Re: V-Storm Rebuild
Post by: benchmark51 on 22, March, 2016, 04:16:13 PM
Oh aah, no woodworm in them then ;D
Title: Re: V-Storm Rebuild
Post by: damouk on 22, March, 2016, 05:16:18 PM
Nope no metal worm either
Title: Re: V-Storm Rebuild
Post by: CC Cyclone on 22, March, 2016, 08:37:12 PM
Good work :)
Title: Re: V-Storm Rebuild
Post by: damouk on 24, March, 2016, 10:18:09 PM
A bit more prep done tonight, front uprights blasted, lacquered and bearings re-packed:


(http://s7.postimg.org/au3xogb7r/IMG_20160321_WA0010.jpg) (http://postimg.org/image/au3xogb7r/)     (http://s17.postimg.org/kyfc7zoyz/IMG_20160324_WA0000.jpg) (http://postimg.org/image/kyfc7zoyz/)
Title: Re: V-Storm Rebuild
Post by: Facial Hair Optional on 25, March, 2016, 07:22:14 PM
Quote from: damouk on 24, March, 2016, 10:18:09 PM
A bit more prep done tonight, front uprights blasted, lacquered and bearings re-packed:


(http://s7.postimg.org/au3xogb7r/IMG_20160321_WA0010.jpg) (http://postimg.org/image/au3xogb7r/)     (http://s17.postimg.org/kyfc7zoyz/IMG_20160324_WA0000.jpg) (http://postimg.org/image/kyfc7zoyz/)

I love it when you talk dirty to us Damo  ;D